THE ROLE OF MAINTENANCE IN MANUFACTURING SECTOR: AN EXCERPT FROM REVIEW OF LITURATURE
DOI:
https://doi.org/10.32890/jtom2016.11.1.6Keywords:
Maintenance, Manufacturing organization, Preventive maintenanceAbstract
The purpose of this study is to reveal the role of maintenance which is integrated to various levels of the manufacturing sector. Maintenance is a very popular concept in the manufacturing world as well as in some countries in the developing world. The study explores the degree of maintenance implementation in manufacturing plants and its impact on manufacturing organization. This study was designed based on the maintenance approach from various authors, to provide detailed explanation to readers on the role of maintenance practices in reducing manufacturing costs and in providing more economical, quality services compared to the inâ€house workforce.
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References
(IEC), & International Electrotechnical Commission. (1995). Dependability Management: Part 3: Application Guide--section 9: Risk Analysis of Technological Systems: International Electrotechnical Commission.
Akersten, P. (2002). Maintenance management should be based on core values, methodologies and tools. Paper presented at the Proceeding of International Conference of Maintenance Societies (ICOMS).
Akersten, P. A., & Klefsjö, B. (2003). Total dependability managementâ€, in Pham, H. (Ed.), Handbook of Reliability Engineering, Springer, London, pp. 559â€65.
Al-Sultan, K. S., & Duffuaa, S. O. (1995). Maintenance control via mathematical programming. Journal of Quality in Maintenance Engineering, 1(3), 36-46. doi: http://dx.doi.org/10.1108/13552519510096341
Bengtsson, M., Olsson, E., Funk, P., & Jackson, M..,. (2004). Technical Design of Condition Based Maintenance Systems – A Case Study Using Sound Analysis and Case-Based Reasoning. 8th International Conference of Maintenance and Reliability, Knoxville, T.N., USA.
Bonde, A. S., & Fulzele, A. C. (2013). The Organization and management of maintenance function and its effect Over Economies of an Industry. Organization, 3(2), 1152-1155.
Bradley PS . (2002). Designing the Best Maintenance., from http:www.samicorp.com:1–5
Brady, M. K., Jr., Cronin, J., Jr., & Brand, R. R. . (2002). Performance-only measurement of service quality: A replication and extension. Journal of Business Research, 55, 27-31.
Burke, E. K., & Smith, A. J. (1999, 1999). A multi-stage approach for the thermal generator maintenance scheduling problem. Paper presented at the Evolutionary Computation, 1999. CEC 99. Proceedings of the 1999 Congress on.
Campbell, J. D., and Jardin, A.K.S,. . (2001). Maintenance Excellence, Marcel Dekker, Inc., New York, NY.
Chen, W. J., & Liao, C. J. (2005). Scheduling with different maintenance policies in a textile company. Journal of Quality in Maintenance Engineering, 11(1), 43-52. doi: doi:10.1108/13552510510589361
Cheung, A., Ip, W. H., Lu, D., & Lai, C. L. (2005). An aircraft service scheduling model using genetic algorithms. Journal of Manufacturing Technology Management, 16(1), 109-119. doi: doi:10.1108/17410380510574112
Cua, K. O., McKone, K. E., & Schroeder, R. G. (2001). Relationships between implementation of TQM, JIT, and TPM and manufacturing performance. Journal of operations management, 19(6), 675-694.
Daft, R. L., & Lewin, A. Y. (1993). Where are the theories for the" new" organizational forms? An editorial essay. Organization Science, i-vi.
Dale, B. G. (1999). Managing Quality, Blackwell Publishers, Oxford. .
Dean, J. W., & Bowen, D. E. (1994). Management theory and total quality: improving research and practice through theory development. Academy of Management Review, 19(3), 392-418.
Detty, R. B., & Yingling, J. C. (2000). Quantifying benefits of conversion to lean manufacturing with discrete event simulation: a case study. International Journal of Production Research, 38(2), 429-445.
Duffuaa, S., & Raouf, A. (2015). Preventive Maintenance, Concepts, Modeling, and Analysis Planning and Control of Maintenance Systems (pp. 57-94): Springer International Publishing.
Duffuaa, S. O., Raouf, A., & Campbell, J. D. (1999). Planning and control of maintenance systems: modeling and analysis: John Wiley & Sons.
Fogarty, G. J., & Shaw, A. (2010). Safety climate and the Theory of Planned Behavior: Towards the prediction of unsafe behavior. Accident Analysis & Prevention, 42(5), 1455-1459. doi: http://dx.doi.org/10.1016/j.aap.2009.08.008
Francastel, J.-C. (2009). Ingénierie de la maintenance-2ème édition: De la conception à l'exploitation d'un bien: Dunod.
Fredendall, L. D., Patterson, J. W., Kennedy, W. J., & Griffin, T. (1997). Maintenance: Modeling Its Strategic Impact. Journal of Managerial Issues, 9(4), 440-453. doi: 10.2307/40604159
Garvin, D. A. (1988). Managing Quality, The Free Press, New York, NY.
Hansson, J., Backlund, F., & Lycke, L. (2003). Managing commitment: increasing the odds for successful implementation of TQM, TPM or RCM. International Journal of Quality & Reliability Management, 20(9), 993-1008.
Hellsten, U., & Klefsjö, B. (2000). TQM as a management system consisting of values, techniques and tools. The TQM magazine, 12(4), 238-244.
International Electrotechnical Commission. (2006). International electrotechnical vocabularyâ€, IEV 191-07-01, available at: http://std.iec.ch/iev/iev.nsf (accessed July 1).
Ireland, F., & Dale, B. G. (2001). A study of total productive maintenance implementation. Journal of Quality in Maintenance Engineering, 7(3), 183-192. doi: doi:10.1108/13552510110404495
Jardine, A. K., Lin, D., & Banjevic, D. (2006). A review on machinery diagnostics and prognostics implementing condition-based maintenance. Mechanical systems and signal processing, 20(7), 1483-1510.
Kroslid, D. (1999). In Search of Quality Management: Rethinking and Reinterpreting, doctorial dissertation, Division of Quality Management, Linköping University of Technology, Linköping. .
Kumar, U., and Granholm, S.,. (1998). Reliability technique: a powerful tool for mine operatorsâ€, Mining Resource Engineering, Vol. 1 No. 1, pp. 13-28.
Lee Cooke, F. (2000). Implementing TPM in plant maintenance: some organisational barriers. International Journal of Quality & Reliability Management, 17(9), 1003-1016.
Lixin, M., Shicheng, D., Yunqi, G., & Guiwen, Y. (2011). Study on application of TPM in small and medium-sized enterprises. Paper presented at the Management Science and Industrial Engineering (MSIE), 2011 International Conference on.
Mad Lazim, H., Ramayah, T., & Ahmad, N. (2008). Total productive maintenance and performance: a Malaysian SME experience. International Review of Business Research Papers, 4(4), 237-250.
Mobley, R. (2002). An Introduction to Predictive Maintenance. Amsterdam: Butterworth- Heinemann/Elsevier Science.
Mobley, R. K. (2002). An introduction to predictive maintenance: Butterworth-Heinemann.
Moghaddam, K. S., & Usher, J. S. (2010). Optimal preventive maintenance and replacement schedules with variable improvement factor. Journal of Quality in Maintenance Engineering, 16(3), 271-287. doi: doi:10.1108/13552511011072916
Moubray, J. (1997). Reliability-Centered Maintenance – RCM II (2nd edition). New York:Industrial Press, Inc.
Nakajima, S. (1988). Introduction to TPM: total productive maintenance. Productivity Press, Inc, P. O. Box 3007, Cambridge, Massachusetts 02140, USA, 1988. 129.
Nakajima, S. (1988). Introduction to TPM: Total Productive Maintenance, Productivity Press, Cambridge, MA.
Niebel, B. W. (1994). Engineering maintenance management: CRC Press.
Nowlan, F. S., & Heap, H. F. (1978). Reliabilityâ€centered maintenanceâ€, Report AD/A066â€579, National Technical Information Service, US Department of Commerce, Springfield, VA.
Ochieng, G., Otieno, F., Ogada, T., Shitote, S., & Menzwa, D. (2004). Performance of multistage filtration using different filter media against conventional water treatment systems. Water SA, 30(3), 361-367.
Oke, S. (2004). Maintenance scheduling: description, status and future directions. South African Journal of Industrial Engineering, 15(1), p. 101-117.
Parida, A., & Kumar, U. (2006). Maintenance performance measurement (MPM): issues and challenges. Journal of Quality in Maintenance Engineering, 12(3), 239-251.
Percy, D. F., Kobbacy, K. A. H., & Fawzi, B. B. (1997). Setting preventive maintenance schedules when data are sparse. International Journal of Production Economics, 51(3), 223-234. doi: http://dx.doi.org/10.1016/S0925-5273(97)00054-6
Schermerhorn, K. M., & Delaney, S. (2013). 122 Kinetics of apurinic/apyrimidinic endonuclease 1 (APE1) on an authentic AP site or an AP site analog. Journal of Biomolecular Structure and Dynamics, 31(sup1), 78-78. doi: 10.1080/07391102.2013.786364
Seow, C., & Jiying, L. (2006, 21-23 June 2006). Innovation in Maintenance Strategy through Six Sigma: Insights of a Malaysian SME. Paper presented at the Management of Innovation and Technology, 2006 IEEE International Conference on.
Shah, R., & Ward, P. T. (2003). Lean manufacturing: context, practice bundles, and performance. Journal of operations management, 21(2), 129-149.
Shiba, S., Graham, A., & Walden, D. (1993). New American TQM: Four Practical Revolutions in Management, Productivity Press/The Centre for Quality Management, Portland.
Smith, R., & Hawkins, B. (2004). Lean maintenance: reduce costs, improve quality, and increase market share: Butterworth-Heinemann.
Söderholm, P., Holmgren, M., & Klefsjö, B. (2007). A process view of maintenance and its stakeholders. Journal of Quality in Maintenance Engineering, 13(1), 19-32. doi: doi:10.1108/13552510710735096
Sriskandarajah, C., Jardine, A. K. S., & Chan, C. K. (1998). Maintenance Scheduling of Rolling Stock Using a Genetic Algorithm. The Journal of the Operational Research Society, 49(11), 1130-1145. doi: 10.2307/3010094
Thurston, M. G. (2001). An Open Standard for Web-Based Condition-Based Maintenance Systems. The IEEE System Readiness Technology Conference, Valley Forge, P.A., USA.
Tsang, A. H., & Chan, P. (2000). TPM implementation in China: a case study. International Journal of Quality & Reliability Management, 17(2), 144-157.
Yam, R., Tse, P., Li, L., & Tu, P., . (2001). Intelligent Predictive Decision Support System for Condition-Based Maintenance. International Journal of Advanced Manufacturing Technology, 17(5), pp. 383-391.
Yaping, W., & Pham, H. (2011). A Multi-Objective Optimization of Imperfect Preventive Maintenance Policy for Dependent Competing Risk Systems With Hidden Failure. Reliability, IEEE Transactions on, 60(4), 770-781. doi: 10.1109/tr.2011.216777
Akersten, P. (2002). Maintenance management should be based on core values, methodologies and tools. Paper presented at the Proceeding of International Conference of Maintenance Societies (ICOMS).
Akersten, P. A., & Klefsjö, B. (2003). Total dependability managementâ€, in Pham, H. (Ed.), Handbook of Reliability Engineering, Springer, London, pp. 559â€65.
Al-Sultan, K. S., & Duffuaa, S. O. (1995). Maintenance control via mathematical programming. Journal of Quality in Maintenance Engineering, 1(3), 36-46. doi: http://dx.doi.org/10.1108/13552519510096341
Bengtsson, M., Olsson, E., Funk, P., & Jackson, M..,. (2004). Technical Design of Condition Based Maintenance Systems – A Case Study Using Sound Analysis and Case-Based Reasoning. 8th International Conference of Maintenance and Reliability, Knoxville, T.N., USA.
Bonde, A. S., & Fulzele, A. C. (2013). The Organization and management of maintenance function and its effect Over Economies of an Industry. Organization, 3(2), 1152-1155.
Bradley PS . (2002). Designing the Best Maintenance., from http:www.samicorp.com:1–5
Brady, M. K., Jr., Cronin, J., Jr., & Brand, R. R. . (2002). Performance-only measurement of service quality: A replication and extension. Journal of Business Research, 55, 27-31.
Burke, E. K., & Smith, A. J. (1999, 1999). A multi-stage approach for the thermal generator maintenance scheduling problem. Paper presented at the Evolutionary Computation, 1999. CEC 99. Proceedings of the 1999 Congress on.
Campbell, J. D., and Jardin, A.K.S,. . (2001). Maintenance Excellence, Marcel Dekker, Inc., New York, NY.
Chen, W. J., & Liao, C. J. (2005). Scheduling with different maintenance policies in a textile company. Journal of Quality in Maintenance Engineering, 11(1), 43-52. doi: doi:10.1108/13552510510589361
Cheung, A., Ip, W. H., Lu, D., & Lai, C. L. (2005). An aircraft service scheduling model using genetic algorithms. Journal of Manufacturing Technology Management, 16(1), 109-119. doi: doi:10.1108/17410380510574112
Cua, K. O., McKone, K. E., & Schroeder, R. G. (2001). Relationships between implementation of TQM, JIT, and TPM and manufacturing performance. Journal of operations management, 19(6), 675-694.
Daft, R. L., & Lewin, A. Y. (1993). Where are the theories for the" new" organizational forms? An editorial essay. Organization Science, i-vi.
Dale, B. G. (1999). Managing Quality, Blackwell Publishers, Oxford. .
Dean, J. W., & Bowen, D. E. (1994). Management theory and total quality: improving research and practice through theory development. Academy of Management Review, 19(3), 392-418.
Detty, R. B., & Yingling, J. C. (2000). Quantifying benefits of conversion to lean manufacturing with discrete event simulation: a case study. International Journal of Production Research, 38(2), 429-445.
Duffuaa, S., & Raouf, A. (2015). Preventive Maintenance, Concepts, Modeling, and Analysis Planning and Control of Maintenance Systems (pp. 57-94): Springer International Publishing.
Duffuaa, S. O., Raouf, A., & Campbell, J. D. (1999). Planning and control of maintenance systems: modeling and analysis: John Wiley & Sons.
Fogarty, G. J., & Shaw, A. (2010). Safety climate and the Theory of Planned Behavior: Towards the prediction of unsafe behavior. Accident Analysis & Prevention, 42(5), 1455-1459. doi: http://dx.doi.org/10.1016/j.aap.2009.08.008
Francastel, J.-C. (2009). Ingénierie de la maintenance-2ème édition: De la conception à l'exploitation d'un bien: Dunod.
Fredendall, L. D., Patterson, J. W., Kennedy, W. J., & Griffin, T. (1997). Maintenance: Modeling Its Strategic Impact. Journal of Managerial Issues, 9(4), 440-453. doi: 10.2307/40604159
Garvin, D. A. (1988). Managing Quality, The Free Press, New York, NY.
Hansson, J., Backlund, F., & Lycke, L. (2003). Managing commitment: increasing the odds for successful implementation of TQM, TPM or RCM. International Journal of Quality & Reliability Management, 20(9), 993-1008.
Hellsten, U., & Klefsjö, B. (2000). TQM as a management system consisting of values, techniques and tools. The TQM magazine, 12(4), 238-244.
International Electrotechnical Commission. (2006). International electrotechnical vocabularyâ€, IEV 191-07-01, available at: http://std.iec.ch/iev/iev.nsf (accessed July 1).
Ireland, F., & Dale, B. G. (2001). A study of total productive maintenance implementation. Journal of Quality in Maintenance Engineering, 7(3), 183-192. doi: doi:10.1108/13552510110404495
Jardine, A. K., Lin, D., & Banjevic, D. (2006). A review on machinery diagnostics and prognostics implementing condition-based maintenance. Mechanical systems and signal processing, 20(7), 1483-1510.
Kroslid, D. (1999). In Search of Quality Management: Rethinking and Reinterpreting, doctorial dissertation, Division of Quality Management, Linköping University of Technology, Linköping. .
Kumar, U., and Granholm, S.,. (1998). Reliability technique: a powerful tool for mine operatorsâ€, Mining Resource Engineering, Vol. 1 No. 1, pp. 13-28.
Lee Cooke, F. (2000). Implementing TPM in plant maintenance: some organisational barriers. International Journal of Quality & Reliability Management, 17(9), 1003-1016.
Lixin, M., Shicheng, D., Yunqi, G., & Guiwen, Y. (2011). Study on application of TPM in small and medium-sized enterprises. Paper presented at the Management Science and Industrial Engineering (MSIE), 2011 International Conference on.
Mad Lazim, H., Ramayah, T., & Ahmad, N. (2008). Total productive maintenance and performance: a Malaysian SME experience. International Review of Business Research Papers, 4(4), 237-250.
Mobley, R. (2002). An Introduction to Predictive Maintenance. Amsterdam: Butterworth- Heinemann/Elsevier Science.
Mobley, R. K. (2002). An introduction to predictive maintenance: Butterworth-Heinemann.
Moghaddam, K. S., & Usher, J. S. (2010). Optimal preventive maintenance and replacement schedules with variable improvement factor. Journal of Quality in Maintenance Engineering, 16(3), 271-287. doi: doi:10.1108/13552511011072916
Moubray, J. (1997). Reliability-Centered Maintenance – RCM II (2nd edition). New York:Industrial Press, Inc.
Nakajima, S. (1988). Introduction to TPM: total productive maintenance. Productivity Press, Inc, P. O. Box 3007, Cambridge, Massachusetts 02140, USA, 1988. 129.
Nakajima, S. (1988). Introduction to TPM: Total Productive Maintenance, Productivity Press, Cambridge, MA.
Niebel, B. W. (1994). Engineering maintenance management: CRC Press.
Nowlan, F. S., & Heap, H. F. (1978). Reliabilityâ€centered maintenanceâ€, Report AD/A066â€579, National Technical Information Service, US Department of Commerce, Springfield, VA.
Ochieng, G., Otieno, F., Ogada, T., Shitote, S., & Menzwa, D. (2004). Performance of multistage filtration using different filter media against conventional water treatment systems. Water SA, 30(3), 361-367.
Oke, S. (2004). Maintenance scheduling: description, status and future directions. South African Journal of Industrial Engineering, 15(1), p. 101-117.
Parida, A., & Kumar, U. (2006). Maintenance performance measurement (MPM): issues and challenges. Journal of Quality in Maintenance Engineering, 12(3), 239-251.
Percy, D. F., Kobbacy, K. A. H., & Fawzi, B. B. (1997). Setting preventive maintenance schedules when data are sparse. International Journal of Production Economics, 51(3), 223-234. doi: http://dx.doi.org/10.1016/S0925-5273(97)00054-6
Schermerhorn, K. M., & Delaney, S. (2013). 122 Kinetics of apurinic/apyrimidinic endonuclease 1 (APE1) on an authentic AP site or an AP site analog. Journal of Biomolecular Structure and Dynamics, 31(sup1), 78-78. doi: 10.1080/07391102.2013.786364
Seow, C., & Jiying, L. (2006, 21-23 June 2006). Innovation in Maintenance Strategy through Six Sigma: Insights of a Malaysian SME. Paper presented at the Management of Innovation and Technology, 2006 IEEE International Conference on.
Shah, R., & Ward, P. T. (2003). Lean manufacturing: context, practice bundles, and performance. Journal of operations management, 21(2), 129-149.
Shiba, S., Graham, A., & Walden, D. (1993). New American TQM: Four Practical Revolutions in Management, Productivity Press/The Centre for Quality Management, Portland.
Smith, R., & Hawkins, B. (2004). Lean maintenance: reduce costs, improve quality, and increase market share: Butterworth-Heinemann.
Söderholm, P., Holmgren, M., & Klefsjö, B. (2007). A process view of maintenance and its stakeholders. Journal of Quality in Maintenance Engineering, 13(1), 19-32. doi: doi:10.1108/13552510710735096
Sriskandarajah, C., Jardine, A. K. S., & Chan, C. K. (1998). Maintenance Scheduling of Rolling Stock Using a Genetic Algorithm. The Journal of the Operational Research Society, 49(11), 1130-1145. doi: 10.2307/3010094
Thurston, M. G. (2001). An Open Standard for Web-Based Condition-Based Maintenance Systems. The IEEE System Readiness Technology Conference, Valley Forge, P.A., USA.
Tsang, A. H., & Chan, P. (2000). TPM implementation in China: a case study. International Journal of Quality & Reliability Management, 17(2), 144-157.
Yam, R., Tse, P., Li, L., & Tu, P., . (2001). Intelligent Predictive Decision Support System for Condition-Based Maintenance. International Journal of Advanced Manufacturing Technology, 17(5), pp. 383-391.
Yaping, W., & Pham, H. (2011). A Multi-Objective Optimization of Imperfect Preventive Maintenance Policy for Dependent Competing Risk Systems With Hidden Failure. Reliability, IEEE Transactions on, 60(4), 770-781. doi: 10.1109/tr.2011.216777
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29-12-2016
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Vassul, K., & Mad Lazim, H. (2016). THE ROLE OF MAINTENANCE IN MANUFACTURING SECTOR: AN EXCERPT FROM REVIEW OF LITURATURE. Journal of Technology and Operations Management, 11(1), 60–68. https://doi.org/10.32890/jtom2016.11.1.6
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