FACILITY LAYOUT REDESIGN USING SYSTEMATIC LAYOUT PLANNING METHOD IN PT. PILAR KEKAR PLASINDO

Authors

  • Bambang Suhardi Sebelas Maret University
  • Lulu Elvira
  • Rahmaniyah Dwi Astuti Laboratory of Work System Design and Ergonomics, Department of Industrial Engineering, Sebelas Maret University, Surakarta, Indonesia

Abstract

Good equipment and product design are meaningless if there is no good layout planning. Problems owned by PT. Pilar Kekar Plasindo occurs in the production of small polyethylene. This is because small polyethylene production has large material total transfer distance. Small polyethylene problems include the distance between stations, cross-movement, backtracking, and the broken machine that is still placed in the production section. These conditions make the material handling costs and distance large. Therefore, this research aims to produce a layout design of production facilities that can minimize the distance and cost of material movement. The method used in this study is Systematic Layout Planning (SLP). Three alternative designs were compared, and the second proposed facility layout was chosen because it can reduce the total cost of material transfer by 68.3% and reduce the distance of material transfer by 59.6% from the initial facility layout.

References

Kustriyanto, E., Pambuditama, I., Irawan, Y. S., Mayjend, J., No, H., & Timur-indonesia, J. (2016). Perbaikan Layout Mesin Produksi Longsong Munisi Menggunakan Metode Systematic Layout Planning Dan Blocplan ( Studi Kasus : Divisi Munisi - PT . Pindad ( Persero ). Jurnal Rekayasa Mesin, 7(3), 103–112.

Muslim, D., & Ilmaniati, A. (2018). Jarak dan Ongkos Material Handling dengan Pendekatan Systematic Layout Planning ( SLP ) di PT Transplant Indonesia. Junrnal Media Teknik Dan Sistem Industri, 2(1), 45–52.

Naganingrum, R. P., Jauhari, W. A., & Herdiman, L. (2013). Perancangan Ulang Tata Letak Fasilitas di PT . Dwi Komala dengan Metode Systematic Layout Planning. Performa, 12(1), 39–50.

Paillin, D. B., & Kalimantan, B.-. (2013). Usulan Perbaikan Tata Letak Lantai Produksi Menggunakan Algoritma CRAFT dalam Meminimumkan Ongkos Material Handling dan Total Momen Jarak Perpindahan ( Studi Kasus PT . Grand Kartect Jakarta ), 14, 73–82.

Pangestik, J. W., Handayani, N., & Kholil, M. (2016). Usulan re-layout tata letak fasilitas produksi dengan menggunakan metode slp di departemen produksi bagian ot cair pada pt ikp. Junrnal Inetegrasi Sistem Industri, 3(1), 29–38.

Purmono, H. (2004). Perencanaan dan Perancangan Fasilitas. Yogyakarta: Graha Ilmu.

Stephens, M. P. (2010). Manufacturing Facilities Design and Material Handling. New Jersey: Pearson Education.

Suhardi, B., Juwita, E., & Astuti, R. D. (2019). Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach. Cogent Engineering Journal. https://doi.org/10.1080/23311916.2019.1597412

Tompkins, J. A., White, J. A., Bozer, Y. A., & Tanchoco, J. M. A. (2010). Facilities Planning (Fourth). California: John Willey & Sons, Inc.

Wignjosoebroto, S. (2003). Tata Letak Pabrik dan Pemindahan Bahan (Edisi 3). Surabaya: Guna Widya.

Downloads

Published

2021-07-29

Most read articles by the same author(s)